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Santa Rita Guam Wastewater Treatment Plant Powered by 3C-Hybrid Blower Systems with VFD Controls

The wastewater treatment facility in the village of Santa Rita, Guam, was previously found to be operating at 40 percent over capacity.  The new facility is designed to provide clean water to the southern areas of Guam and engineered to treat 1.6 million gallons per day of wastewater during dry weather and up to 9.3 million gallons per day during wet weather conditions. The design can also accommodate future wastewater flows from a nearby U.S. Navy installation, a connection that will increase the dry and wet weather design flows to 4.6 and 13.3 million gallons per day, respectively. (source: Gresham Smith & Partners)

Universal Blower Pac provided the blower system solution for this wastewater treatment plant with three 3C-Hybrid units.  Each unit is designed with a high efficiency hybrid, positive displacement blower system and NEMA frame motor.  Compact sound enclosures are engineered with environmental controls to increase the blower’s life, turndown range, and efficiencies as it withstands the heat and humidity in Guam.  These specific units were customized to also feature VFD control panels featuring state of the art Allen-Bradley PLC (programmable logic controller) and user friendly touchscreen HMI (human machine interface.)

This video provides a close up walk through of the units before installation.  To download 3C-Hybrid brochure, drawings and specs, visit our resource center.

 

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Wheeling WTP Wins 2017 Top Project Award with the 3C-Hybrid Blower System

The 3C-Hybrid Blower System continues to make waves in the water and waste water treatment marketplace as a best in class, high efficiency system that is both affordable and delivered quickly.  This year, UBP  was thrilled to be one of the recipients for Water and Wastes Digest (W&WD) Top Project 2017 Awards for the water treatment plant upgrade for the City of Wheeling, West Virginia.

One of the biggest challenges for the contractors was meeting the city’s tight budget. “Any rate increase presents a challenge for customers in a financially strained community such as Wheeling,” said Craig Juday, P.E., project manager and vice president for CT Consultants Inc.  CT Consultants chose UBP  to customize the 3C-Hybrid blower system to meet the plant’s requirements and budget.  ‘As a custom blower manufacturer, we offer designs our competitors don’t or simply can’t provide,’ says Jay Guio, UBP  OEM Sales Representative. ‘This often times leads to a more efficient system for the end user.’

Mike Rice, the Maintenance Foreman for Wheeling’s plant, commented, ‘Our previous blowers were from 1964. They were very inefficient and parts were hard to find, some we had to make.   With the new 3C-Hybrids, we have noticed a higher energy efficiency since installation, less noise and easier maintenance.  There has been no issues with these units and working with people in your parts department has been a breeze.’ Universal Blower Pac 3C-HYBRID Blower

UBP  thanks all the contractors and consultants involved in the project, and a big congratulations to the City of Wheeling for demanding excellence in providing quality drinking water for their community.

To download a data sheet for the 3C-Hybrid, please visit our Resource Center.

To read more about this Top Project 2017 award from Water and Wastes Digest, click here.

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Ground Breaking News for 2017 Building Expansion

UBP announces yet another major expansion to their manufacturing facility. ‘We are excited to show our clients and staff how our vision to be the best and most innovative blower system supplier continues to grow not only with our square footage, but also with our holistic approach to improve both solutions and services,’ says Natalie Menke, President of UBP. Stay tuned for progress and more updates later
this fall!

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Noise Reduction for Blower Systems: Meet OSHA Requirements on any Budget

OSHA’s hearing conservation program is designed to protect workers with significant occupational noise exposures in various industry sectors from hearing impairment even if they are subject to such noise exposures over their entire working lifetimes.  All employers are required to implement a Hearing Conservation Program where workers are exposed to a time weighted average noise level of 85 dBA or higher over an 8 hour work shift.

Blower systems with sound enclosures installed at Altamonte Springs, FL WWTP

As a market leader in blower system engineering and manufacturing, Universal Blower Pac naturally understands this impact on plant managers and how best to control noise exposure for system operators. As a result, UBP has been providing state of the art sound enclosure solutions for a variety of blower systems and industrial equipment since 1979. We manufacture both standard, semi-standard and custom enclosures to help meet OSHA requirements on any budget, whether we provided the original blower system to you or not.

Universal Blower Pac ATTUENU-PAC BlowerATTENU-PAC: Full Enclosure, Standard Designs with Custom Benefits
The ATTENU-PAC is a full sound enclosure solution and comes in variety of sizes with various options. Choose from standard sizes, or engineers can make sizing adjustments to get exact fit.

>> Can achieve 25-30dBA sound reduction
>> Choose from hinged or removable panels with full doors on one or both faces
>> Designed with heavy 16-gauge steel combined with high density foam
>> Engineered for extreme weather conditions (heavy snow and corrosive environments). Treated with galvanneal and powder coated
>> Vent boxes remove direct line of noise
>> Door handles are designed with compression lathes to ensure tight closures and minimize noise escape
>> Extended oil drain options for easy maintenance along with 80% door coverage for easy access
>> Standard enclosures can be modified to fit on-site equipment

Universal Blower Pac EXPII BlowerACOUSTI-PAC: Partial Enclosure, Meet OSHA for 30% Less Cost

UBP has mastered the ability to reach acceptable noise levels with the ACOUSTI-PAC partial enclosure. This achieves up to 60% noise reduction of the ATTENU-PAC for 30% of the cost. The enclosure is designed to compactly fit around the blower, the loudest noise source. We then acoustically treat the discharge based upon frequency ranges to minimize the secondary noise sources.
>> Engineered with the same quality materials and options that the ATTENU-PAC offers, just smaller
>> Can achieve up to 15 dBA sound reduction to meet 85 dBA site requirements
>> Blower is fitted with oil and fill drain extensions for easy maintenance

Universal Blower Pac ATTENU-PAC BlowerCUSTOM ENCLOSURES: Exact Fit for New or Current In-place Equipment

Our enclosures are designed to meet whatever difficult site issues, sizing, or specialty application desired. Enclosures can be designed to be lowered over existing equipment by forklift or crane or pre-built panels to be installed on site around the equipment.

Custom enclosures can be designed for any type of equipment or blowers from multi-stage centrifugal to direct drive designs. A variety of options of materials and specialty features can be requested: larger vent box designs for increased airflow, removable doors or roofs, clam shell design for full walk around access, and much more.

UBP Engineers are available for site visits to help advise on specialty sizing or installation issues and make recommendations on how best to achieve OSHA requirements for any equipment.

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Meeting and Exceeding the End User’s Needs Together: Trusted Partnerships

The best manufacturers tirelessly seek out valuable relationships that become more than just equipment providers; they seek trusted partners who share the same goals for success.  For Universal Blower Pac, this has always been our goal: meet and exceed the end user’s needs and expectations for every project.  We’ve found that this is one of the keys to growing the valuable relationships we have with numerous engineering and manufacturing firms who, in turn, call on us to do the same for their clients.

In a recent customer visit to Cloacina (located in Arroyo Grande, CA), Jay Guio, UBP OEM Sales REP, met with Troy Ellison, CEO of Cloacina LLC. Following that visit, the Cloacina Team surprised us with this vendor highlight video spotlighting the value of building a trusted partnership.  “One of the things that have impressed me with Universal Blower Pac is the fact that they are willing to work with us in regards to pushing the envelope,” says Ellison. “This showed us that they were willing to jump as high as we were being asked to jump by our clients. And it’s nice knowing someone is as equally invested in your success as you are.”

 

 

 

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3C-PAC Blower System Showcased in TPO Magazine

The 3C-PAC gets a product showcase in the November 2016 issue of TPO (Treatment Plant Operator) Magazine.  Click on TPO Magazine link below to see article or to receive more technical specs, drawings, or to discuss how this efficient, compact, standard positive displacement blower system can help you achieve your plant’s system needs, please email our Sales Engineering team sales@universalblowerpac.com.

 http://www.tpomag.com/editorial/2016/11/blowers_universal_blower_pac_3c_pac

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EE-PAC High Efficiency Screw Blower Walk Through and Test

In this video, Andrew Placek, Engineer and Sales Manager at Universal Blower Pac, walks through and tests the advanced features of the EE-PAC. Click here to see it!

The EE-PAC offers a low maintenance, low noise, advanced high efficiency screw blower system that delivers air efficiently across its entire operating range. This patented design is 35% more efficient than traditional PD blowers and achieves turbo blower efficiency over a 5:1 turndown, but able withstand higher pressures and temperatures to negate risk of surge or hassle with complex controls, thus ensuring reliable performance and longevity.

Turbo blowers typically only meet a 2:1 turndown before surging and have limited operating and pressure ranges as well as expensive costs due to blower failures requiring entire unit replacement. The EE-PAC features a positive displacement compressor and won’t surge, thus allowing for operation of multiple units on a single header. Unit repair is inexpensive and can be serviced from multiple sources to minimize downtime.

To receive more technical specs, drawings, or discuss how this efficient, standard positive displacement blower system can help you achieve your plant’s system needs, please email our Sales Engineering team at sales@universalblowerpac.com.

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